PLANT AND EQUIPMENT LIST

General Information

ISO 9001: 2015 Accreditation
Solid Edge 3D Modelling
Amada Dr ABE blanking and nesting software
Metalsoft blanking software
Mietrak Bar Coded Manufacturing and MRP system.

Laser & Punching

Amada EML-AJ Combination Fibre laser/punch Machine with automatic sheet loading/unloading and part removal facility
Amada Togu-3CE Tool sharpener
Extensive inventory of stock tooling

Inspection

Virtek Laser scanning machine

Deburring

1 x TimeSaver 42RB 1350mm Rotary Brush Deburrer

Graining

1 x Time Savers 2200 Series 900mm
1 x Conveyor Grainer

Additional cutting

Amada Guillotine
Amada Corner Notcher

Shot blasting

1x Shotblasting unit

Welding

4 x Fully extracted welding units capable of T.I.G. and M.I.G
6 x Fettling stations with extraction
1 x Airbench Vertex walk in modular extraction system for welding and cleaning

Forming

1 x Amada HG1003 ATC (Auto tool changing machine)

7 x C.N.C. Forming Machines linked to 3D software

1x Warco Bending Rollers

Pressing

Amada SPH 30

Bushing

4 x Haeger 6 Ton

Powder Coating

300ft Continuous Conveyor
3 Stage Degrease and Iron Phosphate pre-treatment
Dry Off Oven
2 x Powder Coating Booths
2 x Automatic Reciprocators
4 x Vibratory Box Fed Guns
2 x Curing Ovens

Wet Painting

Combined degrease and Iron Phosphate pre-treatment
1 x Spray Booths
1 x Curing Oven

Silkscreening

2 x Screen Printing Stations

Plating

Alocrom 1000 and 1200
Anodising
Black tin
Iridite NCP and Surtec 650
Nickel plating
Zinc and Clear, Colour

Assembly

Air assisted rivet guns
Air assisted power drivers
Avdel insertion guns
Drills

Packing and Delivery

Delivery via our own vehicles
Kanban and Stock call off order systems
Enclosed Euro Bins
Loop Boxes
Packaging designed for specific products in volume
Customer unique labeling